Destructive Distillation is the name GDT gives to their tyre recycling process which is developed from basic chemistry, the genius of Technical Director Denis Randall and his thirty five years of study and experimentation into organic waste streams. Vaporized smaller molecules are burnt further to produce bio-oil or pyrolysis oil. Yet, since tyre rubber is vulcanised (heat-hardened) and bonded to synthetic fabrics, the … The Distillation Reactors with their continuous heating technology perform their amazing job of turning your OTR tyres into Reclaimed Steel, Diesel Oil and Carbon. Tyre recycling through the pyrolysis process involves heating of whole or shredded tyres without oxygen in a closed vessel reactor. One GDT tyre recycling plant can process about 685,000 tyres per year (assuming an average mix of car and truck tyres). ATRA members recycle more than 20Million used tyre units per annum or around 400,000 tyres per week. Tyrecycle operates in Australia providing tyre recycling Australia services for all brands and tyre size including Goodyear tyre and Pirelli tyre. The steel wire separator is an optional device. They are BLJ-6, BLJ-10, BLJ-16, and BLL-20, which can process 6 to 24 tons of old tires each day.Below are some more parameters for your reference. The process uses molten zinc at 450 °C to recover pyrolysis oil and carbon black and steel in a sink-float separation. Description of the laboratory process. The steel wire separator is used to process the inner circle which get from step1, it will separate the inner circle to pure steel and tyre rubber. Tyres contain steel wires and the amount range of 10% to 15% of the total tyre wastage. JMJ Tyre Recycling is the newest business addition to the Johnny Farming Company Group. ZC Rubber Moves Forwards with Rubber Recycling Project. Shredwell's scrap tyre recycling line is designed to turn scrap car tires, truck tires and OTR tires into 50-100mm, 20mm, 1-5mm or 30-120 mesh rubber powder according customer request with most advanced recycling technologies. We meet all required regulations and work with you to ensure a safe, quick and professional approach to the disposal process. The capacity of the systems range from 1.500-8.000 kg/production hour. 1; 1) was manufactured from a 6” (125 mm) and a 4” (100 mm) ANSI schedule 40, 316L stainless steel pipe (6” pipe = 7.1 mm wall thickness, 4” pipe = 6.02 mm wall thickness). The carbon black can be used for construction bricks with clay or used as fuel. Recycling tyres is the process of recycling vehicle tyres that are no longer suitable for use on vehicles due to wear or damage, there are various ways to start a business and make money in this industry. We believe in making the process of recycling old tyres as easy as possible and have a variety of options available for our customers. The pyrolysis vessel (Fig. Firstly, feed tires into the pyrolysis reactor. Valuable steel wires are pressed and sold to steel and scrap dealers. Not only this cost, but also the materials which get into the process of recycling of tyres should be checked and kept ready. Our Tyre Recycling UK collection service can be arranged daily, weekly or monthly for commercial businesses such as car dealerships and garages. A P&ID of the laboratory scale tyre recycling process is presented in Fig. This ensures that the environmental impact of the waste stream is minimised. Hii Ranjit , Process of Tire Recycling 1. Tyre Recycling Awareness. A waste carrier does not process waste tyres but consolidates and/or sorts them before delivering them to a licensed waste tyre processor such as Envirotyre. All of the steel present in the tyre can be detached after the Pyrolysis recycling process is completed. AG TYRE INFO. The Recycling Process The Single Step Destructive Distillation Process. TYRE RECYCLING PROCESS. 4. 1.Put the waste tyres into the reactor. By using the waste tyre recycle plant, these waste tyres can be converted into useful resources. Collecting tyres This involves the collecting and selling of tyres to the collection point or recycler. The entire recycling process is handled by the Destructive Distillation Plant. Maxlink Tyre Recycling Maxlink Corporation Limited is a total solution provider offering customized tyre recycling plants and the most eco-friendly technologies to process scrap tyres into new reusable products like devulcanized rubber and bitumen binders used in rubber modified asphalt pavements. This is by far the worst option environmentally. The fuel oil can be used as industrial fuel materials for burning, or further refined to diesel. This is all enabled by a waste exemption: Take the continuous-type waste tyre to fuel oil plant for instance, there are five steps in total, Step 1. The tyre recycling process. 1. Tyre recycling plant by pyrolysis process is happening under an oxygen-free atmosphere. We have been a leading Scottish company when it comes to dealing with waste tyre collection and tyre recycling for a good number of years now. When the whole tyre to oil recycling process is over, we can get about pyrolysis oil, steel wire and carbon black. Collection of Used or Worn Out Tires In every recycling process collection is usually the first step. 5. Tyre Disposal made quick and easy with ProTyre, having lots of experience and the capability in car tyre recycling. Waste Tire Recycling Plant Rubber Tyre Recycling Machine is applicable to all kinds of rubber products, such as waste tires, rubber shoe soles, waste pipes, rubber conveyor belt, etc. Some tyres contain oil and other contaminants from heavy road use which must also be disposed of. The waste tyre recycling process is a process of pyrolysis. The rubber powder size 10, 20 mesh, 30 mesh, 60 mesh, 80 mesh, and the Max 120 mesh. Being composed of a mix of steel, rubber, textiles, oils and other trace chemicals, tyres are notoriously difficult to recycle. Call us to get best tyre recycling solution to recycle your waste tires. It heats the whole or shredded tires at the high temperature and generates oil at 200 to 450 degrees. In Australia only 5% of used tyres go through a recycling process. The company says that on completion it will be “the greenest waste tyre recycling plant in the UK.” The plant will convert locally-sourced End-of-Life Tyre (ELT) waste into useful commodities, including liquid hydrocarbons and carbon black, which can then be reutilised in processes such as alternative fuel or ground rubber manufacturing. Pre-treatment – wire drawing and shredding: the tyre shredder for sale will shred the big tires (diameter>12mm) into small piece after the wire drawing machine draws the steel wires from the tyres. We collect and recycle all forms of post consumer waste tyres nationally. [4] GAS (10% to 12%) Non-Condensable gases arise during the pyrolysis process. 3). For example, scrap tires can be directly used as boa t bumpers at marinas to protect ships from scratching or hitting at the side of wharf (Fig. Our reliable tyre disposal services cover Scotland & UK Wide. We promise an efficient, reliable and fully compliant solution for your tyre and waste recycling requirements. JMJ Tyre Recycling is North Queensland’s only Tyre Recycling Plant and is a joint initiative of Johnny Farming Company, Candon International, China, Zhejiang Lionheart Industrial Equipment, China. The whole tyre to oil recycling process is free of smoke and odor, which makes it both safe and green. This equates to approximately 19,000 tons of recycled car tyres, recycled into oil, carbon and steel. as heating materials. The main waste tire recycling equipment of Beston Machinery is the pyrolysis machine.We have four popular models of tyre recycling machines for customers to choose from. Without sunlight a tyre takes up to 30,000 years to degrade, taking up valuable space, providing havens for vermin and mosquitoes, and posing a fire hazard. Tyrecycle was integral in the establishment of the Australian Tyre Recycling Association and is a member of Tyre Stewardship Australia. Rubber polymers will break down and form smaller molecules. The Distillation Reactors with their continuous heating technology perform their amazing job of turning your OTR tyres into Reclaimed Steel, Diesel Oil and Carbon. Even though […] Required Steps To Start The Business Of Recycling Waste Tyres Strategic Business Plan: The equipment which is required to be used for the recycling of tyres should be the first step of inquiry. Tyrecycle continues to work with government and industry to increase awareness of the importance of tyre recycling and associated product development. Tyre recycling Australia – how the process works . Fig. The following is the working process of our plant. The steel wire can be sold directly or reprocessed. The GDT Tyre Recycling Process – How It Works. The entire recycling process is handled by the Destructive Distillation Plant. Composite Recycling Ltd has developed the first commercially viable process for recycling whole tyres. Let’s review the tire pyrolysis process to know why it is eco-friendly. The 27 countries of the EU had to dispose of 3.4 million tonnes of tyres in 2007 alone, according to the Tyre and Rubber Manufacturer’s Association. 2.Heat the reactor by using coal, charcoal, fuel gas, wood etc. At AG TYRE Recycling, we can help you meet the demands of your business and make the environment a greener, cleaner and safer place. Slag can be discharged under 350 degrees Celsius, which improves production surrounding. Process of Tyre Recycling into Fuel Oil. If you’re looking for the perfect tyre disposal service in Scotland / UK, contacting ProTyre Recycling is the first step to compliant removal. In typical processes, tyres are ground up to separate steel from the rubber, which is crumbed. The whole process is safe and environmental friendly. Our machine adopts unique technology to increase oil yield rate, reduce the fuel consumption and ensure no danger and no pollution during the production. The third step is use the tyre blocks cutting machine to cut long strips to blocks, which is 2-4cm width and 2-4cm length. Recycling as-is or after mechanical process has the advantages of directly using scrap tires without major investment. The Australian Tyre Recyclers Association (ATRA) is established to represent the interests of the legitimate and sustainable used tyre collection and recycling sector in Australia. 3. Nevertheless, recycling ELTs and other forms of rubber is far from straightforward. 13% are dumped illegally, and the remaining 57% of tyres go to landfill. 3. Newsletter. Among them, waste tire is the main raw material. Stay informed with the latest innovations and plant roll-outs. Eldan Recycling have tyre recycling solutions for processing of all types of tyres; whole car and truck tyres including mining tyre, super singles, earth mover tyres, OTR etc. 2 provides an image of the reactor in the laboratory. No part of the tyre is wasted! 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